Introduction to Alumina Ceramics

Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.

Characteristics of Alumina Ceramics

High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.

Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.

Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.

Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.

High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.

Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.

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Specifications of Custom Corundum Wear-resistant Alumina Ceramic Piece Al2O3 Ceramic Sheets

Custom Corundum Wear-resistant Alumina Ceramic Parts (Al2O3 Ceramic Sheets) are crafted for high-performance industrial applications needing extreme longevity. The primary product is aluminum oxide (Al2O3), with a purity degree going beyond 95%. This guarantees exceptional solidity, ranked at 9 on the Mohs scale, making it excellent for settings with hefty abrasion or rubbing. The thickness ranges in between 3.6 and 3.9 g/cm ³, supplying an equilibrium of toughness and lightweight design.

These ceramic sheets hold up against temperature levels as much as 1600 ° C, keeping structural security under thermal anxiety. Their low thermal expansion coefficient lowers splitting risks throughout rapid temperature level changes. The compressive stamina surpasses 2200 MPa, allowing reliable load-bearing capacity in high-pressure settings. Surface area finishes differ from smooth to distinctive, customized to enhance hold or lower friction based upon application requirements.

Diamond ceramic pieces stand up to chemical corrosion from acids, antacid, and solvents. This makes them suitable for harsh settings like chemical processing or mining. The wear resistance is 200 times more than common steel, substantially prolonging component lifespans in machinery exposed to unpleasant products. Custom shapes and sizes are offered, including ceramic tiles, plates, and linings, with thickness choices from 5 mm to 30 mm.

Setup methods include adhesive bonding or mechanical fastening, making sure safe add-on to metal or concrete surfaces. Applications span markets such as power generation, steel production, and mineral handling. Common usages include conveyor system liners, chute finishings, and pump elements. The product’s electrical insulation properties include worth in electronics or high-voltage devices.

Quality assurance involves stringent screening for dimensional precision, firmness, and flaw discovery. Each batch goes through X-ray and ultrasonic evaluations to ensure consistency. Custom styles accommodate specific operational needs, such as pierced openings or conical sides. Product packaging utilizes shock-absorbent materials to prevent damages throughout transit.

These alumina ceramic sheets reduce maintenance costs and downtime by offering lasting wear security. Their environment-friendly composition aligns with commercial sustainability goals, as they generate no hazardous waste throughout manufacturing or disposal. Compatibility with standard machining tools permits on-site adjustments if needed.

The product satisfies international requirements for commercial porcelains, including ISO 9001 accreditation. Technical assistance is offered for style optimization and installation support. Preparations differ based on modification demands, with typical sizes usually delivering within 2 weeks. Mass orders get discounted prices and prioritized production scheduling.

(Custom Corundum Wear-resistant Alumina Ceramic Piece Al2O3 Ceramic Sheets)

Applications of Custom Corundum Wear-resistant Alumina Ceramic Piece Al2O3 Ceramic Sheets

Custom-made diamond wear-resistant alumina ceramic items (Al2O3 ceramic sheets) are widely used in sectors requiring high longevity versus abrasion, effect, and extreme conditions. These ceramic sheets are made from high-purity aluminum oxide, supplying firmness near to diamonds. They execute well in severe environments where metals or plastics fall short swiftly.

Mining and mineral handling rely upon these ceramics to secure equipment like conveyor systems, chutes, and crushers. The sheets lower wear caused by heavy materials such as ores and gravel. Steel manufacturing plants use them to line machinery exposed to thaw steel, slag, or high-temperature abrasion. They extend the life expectancy of parts in rolling mills and reducing tools.

In cement production, Al2O3 ceramic sheets shield tools from resources abrasion throughout grinding and mixing. They are applied to pipes, cyclones, and followers dealing with rough powders. Power generation facilities install these ceramics in coal-handling systems, ash conveyors, and central heating boiler parts to stand up to disintegration from particulates and high-velocity gases.

Chemical processing sectors gain from the deterioration resistance of alumina ceramics. They line activators, pumps, and valves managing hostile acids or antacid. The non-reactive nature of Al2O3 makes sure item purity and stops contamination. Automotive and aerospace markets utilize these sheets for wear components in engines, turbines, and stopping systems, where friction resistance is essential.

Personalized sizes and shapes are available to fit specific equipment. The sheets are bound making use of adhesives or mechanical fasteners for simple setup. Their lightweight layout contrasted to steel decreases architectural lots while preserving stamina. Price financial savings originated from lowered downtime and replacement frequency.

Al2O3 ceramic sheets operate effectively in temperature levels approximately 1600 ° C. They withstand thermal shock, making them ideal for quick home heating or cooling down cycles. Electric insulation residential or commercial properties include value in applications needing defense against currents or triggers. Surface area level of smoothness reduces material accumulation, ensuring constant performance in product flow systems.

These ceramics are evaluated for impact resistance and wear prices to satisfy market requirements. Customized formulas change thickness or porosity for specialized requirements. They serve as a trustworthy choice to traditional materials, stabilizing performance with long-lasting economic efficiency.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

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T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Custom Corundum Wear-resistant Alumina Ceramic Piece Al2O3 Ceramic Sheets

Custom corundum wear-resistant alumina ceramic pieces (Al2O3 ceramic sheets) are widely used in industrial applications. Here are answers to common questions. What is Al2O3 ceramic? Al2O3 ceramic is a high-purity material made from aluminum oxide. It offers exceptional hardness, heat resistance, and durability. The content of aluminum oxide typically ranges from 92% to 99.5%, depending on the grade. Higher alumina content improves performance in extreme conditions. Why choose alumina ceramic for wear resistance? Alumina ceramic has a Mohs hardness of 9, making it one of the hardest industrial materials. It resists abrasion, corrosion, and impact better than metals or plastics. This reduces equipment downtime and replacement costs. Industries like mining, cement, and power generation rely on it for lining chutes, pipelines, and machinery exposed to heavy wear. Where can these ceramic sheets be applied? Common uses include protecting equipment in material handling systems, mining drills, and chemical processing plants. They suit environments with high friction, abrasive particles, or corrosive substances. The sheets are cut into tiles, liners, or custom shapes to fit specific machinery. How are Al2O3 ceramic sheets installed? Installation methods include epoxy adhesives, mechanical fasteners, or welding. Surface preparation is critical. The equipment must be clean and dry before applying adhesive or bolts. Proper alignment ensures even stress distribution. Some manufacturers offer pre-drilled sheets or interlocking designs for easier fitting. Do these ceramics require maintenance? Minimal maintenance is needed due to their wear-resistant properties. Regular inspections check for cracks or loosened fixtures. Damaged tiles can be replaced individually without shutting down entire systems. Cleaning with water or mild solvents removes buildup. Avoid harsh chemicals that might degrade adhesives. Temperature limits vary by grade. Verify the maximum operating temperature for your specific product.

(Custom Corundum Wear-resistant Alumina Ceramic Piece Al2O3 Ceramic Sheets)