Introduction to Quartz Ceramic Products

Quartz ceramic, also known as fused quartz ceramic or pure silicon ceramic, is an advanced ceramic material made of pure silicon dioxide (SiO₂). It is made by melting high-purity quartz sand at high temperature and then cooling and solidifying it. It has unique physical and chemical properties, making it an ideal choice for many high-tech applications. Quartz ceramic products are widely used in semiconductor manufacturing, optics, electronics, chemical industry and high-temperature industries.

Characteristics and advantages of quartz ceramics

Extremely high thermal stability: Quartz ceramics can remain stable under extreme temperature conditions. They are not only resistant to high temperatures, but also show excellent thermal shock resistance in rapid temperature changes.

Low thermal expansion coefficient: Due to its low thermal expansion coefficient, quartz ceramics have good dimensional stability when the temperature changes and are not easy to deform or crack.

Excellent electrical insulation: Provides excellent electrical insulation performance and is suitable for applications requiring high voltage isolation.

High transparency: It has good light transmittance in a wide band from ultraviolet to infrared, and is particularly suitable for applications such as optical windows and lenses.

Chemical stability: Excellent resistance to most acids, alkalis and other corrosive substances, and almost unaffected by other chemicals except hydrofluoric acid and phosphoric acid.

Mechanical strength: Although quartz ceramic is not as hard as some other types of ceramics, it still has enough mechanical strength to meet the needs of many application scenarios.

High UV transmittance: It has high transmittance in the ultraviolet region, which makes it very useful in UV curing equipment and UV spectrometers.

(Factory Direct Melting Furnace Crucible Ceramic Crucible / Quartz Crucible)

Specifications of Factory Direct Melting Furnace Crucible Ceramic Crucible / Quartz Crucible

Factory Straight Melting Heater Crucible Ceramic Crucible and Quartz Crucible are made for high-temperature applications. Both crucibles fulfill commercial requirements for durability and performance. The ceramic crucible uses high-purity alumina. It takes care of temperatures approximately 1800 ° C. The quartz crucible utilizes pure merged silica. It works well under 1200 ° C. These materials avoid contamination throughout steel or glass melting.

The ceramic crucible stands up to thermal shock. It cools promptly without cracking. The quartz crucible provides superb chemical security. It does not respond with acidic materials. Both types are available in numerous dimensions. Typical diameters range from 50mm to 300mm. Heights vary between 75mm and 400mm. Personalized sizes are available for particular needs.

Wall surface density makes sure structural honesty. Ceramic crucibles have thicker wall surfaces for prolonged use. Quartz crucibles feature thinner walls for faster heat transfer. Smooth inner surfaces reduce material sticking. This simplifies cleansing after melting. Strengthened edges protect against damaging throughout handling.

The ceramic crucible fits continuous procedure in foundries. It thaws steels like gold, silver, and copper. The quartz crucible works best for glass laboratories or semiconductor manufacturing. It takes care of borosilicate glass or silicon wafers. Both crucibles are compatible with electric and gas heaters.

Factory-direct rates cuts prices. Buyers prevent intermediary charges. Bulk orders obtain discount rates. Manufacturing utilizes innovative sintering methods. Quality checks ensure no fractures or contaminations. Each set goes through thermal anxiety testing.

Chemical resistance differs. The ceramic kind holds up against alkaline compounds. The quartz kind withstands acids but not solid antacid. Users must match crucible product to their procedure. Proper preheating expands life expectancy. Abrupt temperature level changes damages quartz much faster.

Both items ship in protective packaging. Foam inserts avoid transit damage. Lead times rely on order size. Conventional orders take 7-10 days. Personalized creates call for 2-3 weeks. Technical support assists with setup or troubleshooting.

These crucibles serve sectors like precious jewelry production, electronics, and auto. They enhance melting effectiveness and reduce waste. Replacement regularity relies on use strength. Regular inspection stays clear of unforeseen failures. Correct upkeep guarantees regular outcomes.

(Factory Direct Melting Furnace Crucible Ceramic Crucible / Quartz Crucible)

Applications of Factory Direct Melting Furnace Crucible Ceramic Crucible / Quartz Crucible

Manufacturing facility direct melting heater crucibles made from ceramic or quartz materials offer vital duties in high-temperature commercial procedures. These crucibles manage intense warm and rough conditions. Ceramic crucibles function well in steel smelting, glass manufacturing, and laboratory experiments. They resist thermal shock and chemical corrosion. This makes them dependable for duplicated use. Industries like metallurgy and precious jewelry manufacturing depend upon ceramic crucibles to thaw metals such as gold, silver, and light weight aluminum. Recycling facilities use them to refine scrap metal. Their durable construction allows secure performance also under severe temperatures.

Quartz crucibles focus on applications requiring high pureness. They prevail in semiconductor production and solar battery production. Quartz withstands reactions with molten materials. This protects against contamination in sensitive processes like silicon crystal development. Electronic devices firms count on quartz crucibles to create pure silicon wafers. These crucibles additionally take care of harsh substances in chemical labs. Their openness lets employees check reactions visually. This serves in study and quality control.

Both ceramic and quartz crucibles conserve costs over time. Factory-direct buying cuts middleman charges. This supplies cost effective alternatives for little workshops and big manufacturing facilities. Proper maintenance extends crucible life expectancy. Individuals ought to avoid sudden temperature adjustments and tidy residues after each usage. Choosing the right material depends upon the application. Ceramic fits general-purpose melting. Quartz fits high-purity jobs.

These crucibles support markets requiring specific warm management. They make it possible for effective product processing with very little waste. Their layout concentrates on toughness and performance. This lowers downtime and replacement expenses. Organizations across markets benefit from regular results and trusted operation.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Factory Direct Melting Furnace Crucible Ceramic Crucible / Quartz Crucible

Factory direct melting furnace crucibles come in ceramic and quartz types. Ceramic crucibles handle high heat well. Quartz crucibles work better for precise jobs needing chemical resistance. Both types suit metal melting but pick based on your material and temperature.

These crucibles handle extreme temperatures. Ceramic ones manage up to 1600°C. Quartz withstands up to 1200°C. Check your furnace specs first. Exceeding limits risks cracks or breaks.

Lifespan varies with use. Frequent high-heat cycles wear crucibles faster. Proper handling extends life. Avoid sudden temperature changes. Clean after each use. Inspect for cracks or thinning. Replace if damage appears.

Maintenance is simple. Let the crucible cool completely before moving. Remove leftover material with soft tools. Avoid scraping. Wash with water or mild solvent if needed. Dry thoroughly before reuse. Store in a dry place away from impacts.

Safety steps matter. Always wear heat-resistant gloves and eye protection. Place the crucible securely in the furnace. Never overload with material. Monitor melting to prevent overflow. Let the furnace cool before removing the crucible. Dispose of damaged crucibles safely.

(Factory Direct Melting Furnace Crucible Ceramic Crucible / Quartz Crucible)