Introduction to Alumina Ceramics

Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.

Characteristics of Alumina Ceramics

High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.

Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.

Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.

Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.

High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.

Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.

(Large Diameter 99.7% Al2o3 High Alumina Ceramic Tube Factory )

Specifications of Large Diameter 99.7% Al2o3 High Alumina Ceramic Tube Factory

Our factory generates large-diameter 99.7% Al2O3 high alumina ceramic tubes made for demanding industrial applications. These tubes are made from premium alumina powder, guaranteeing high pureness and regular efficiency. The composition of 99.7% aluminum oxide assurances outstanding hardness, wear resistance, and thermal security. Tubes are available in diameters varying from 50mm to 500mm, with wall surface thicknesses in between 5mm and 50mm. Personalized lengths approximately 3000mm can be made to meet particular requirements.

The manufacturing process makes use of advanced isostatic pushing and high-temperature sintering. This ensures thick, consistent structures with marginal porosity. The result is an item resistant to rust, extreme temperature levels, and mechanical tension. Running temperature levels rise to 1650 ° C, making these tubes suitable for furnace cellular linings, thermocouple protection, and molten metal handling.

High alumina ceramic tubes exhibit excellent electrical insulation buildings. They preserve stability in high-voltage atmospheres, suitable for semiconductor processing and electric furnace. The product’s reduced thermal development coefficient avoids fracturing under fast temperature level changes. Surface area coatings can be changed from standard to precision-polished for applications requiring minimized rubbing or improved sanitation.

Quality control is stringent at every manufacturing phase. Basic material undergo pureness testing prior to processing. Completed tubes are evaluated for dimensional accuracy, thickness, and surface area flaws. Qualifications consist of ISO 9001 and RoHS compliance. Batch testing records are provided to verify performance metrics like firmness (≥ 85 HRA) and flexural stamina (≥ 300 MPa).

Modification choices consist of flanged ends, threaded links, or pre-drilled installing openings. Tubes can be covered with wear-resistant layers for boosted resilience in unpleasant atmospheres. Technical assistance is available to assist with style modifications or product selection.

These ceramic tubes are commonly utilized in steel plants, chemical processing, and power fields. They change conventional steel parts in high-wear locations, minimizing downtime and maintenance prices. Compatibility with aggressive chemicals and gases makes them reputable in extreme problems.

Packaging utilizes shock-absorbent products to avoid damage throughout delivery. Lead times vary based on order size and customization. Examples are available for screening prior to mass orders. Our manufacturing facility focuses on prompt distribution and constant product top quality to sustain international commercial procedures.

(Large Diameter 99.7% Al2o3 High Alumina Ceramic Tube Factory )

Applications of Large Diameter 99.7% Al2o3 High Alumina Ceramic Tube Factory

Big size 99.7% Al2O3 high alumina ceramic tubes are extensively used in markets requiring extreme durability and warm resistance. These tubes are made from high-purity alumina, ensuring outstanding efficiency in rough environments. Manufacturing facilities generating these components focus on precision to meet stringent commercial criteria.

These ceramic tubes are optimal for metallurgical processes. They serve as protective sleeves in high-temperature heaters. Their resistance to thermal shock avoids cracking throughout quick temperature changes. They additionally deal with molten metals without weakening. This makes them necessary in steel smelting and spreading procedures.

In chemical handling, the tubes excel due to their deterioration resistance. They transfer aggressive chemicals securely. Acids, antacid, and solvents do not damage the material. This reliability minimizes downtime in chemical plants. Upkeep expenses remain low due to the fact that televisions last much longer than metal options.

The semiconductor market depends on these tubes for manufacturing electronic devices. They are utilized in CVD (chemical vapor deposition) reactors. The high-purity alumina prevents contamination during silicon wafer manufacturing. Their electrical insulation buildings safeguard sensitive elements. This ensures consistent quality in integrated circuit manufacture.

Energy fields use huge alumina tubes in thermal nuclear power plant. They serve as insulators in boiler systems. Extreme heat and stress do not jeopardize their framework. Nuclear centers use them for radiation-resistant applications. Their stability under ionizing radiation supports risk-free operations.

Aerospace design gain from these tubes in propulsion systems. They hold up against high-velocity exhaust gases in rocket engines. Their light-weight nature lowers total system weight. This enhances gas efficiency without sacrificing performance.

Study labs make use of these tubes for speculative setups. They handle ultra-high vacuum cleaner conditions. Their non-reactive surface makes sure exact cause material scientific research researches. Personalized dimensions and finishings are available for customized projects.

Manufacturing facilities generating these tubes make use of sophisticated sintering methods. This guarantees uniform thickness and marginal defects. Quality checks consist of X-ray inspection and stress testing. Custom-made orders accommodate specific industry demands.

Huge diameter alumina ceramic tubes provide unequaled integrity. Industries choose them for vital applications. Their versatility across fields highlights their relevance in modern-day innovation.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Large Diameter 99.7% Al2o3 High Alumina Ceramic Tube Factory

Large Diameter 99.7% Al2O3 High Alumina Ceramic Tube Factory FAQs

What makes your alumina ceramic tubes stand out?
Our tubes use 99.7% pure Al2O3. This ensures high temperature resistance. They handle up to 1800°C. The material has excellent mechanical strength. It resists wear and corrosion. This makes them last longer in tough conditions.

What industries use these tubes?
They work in metallurgy, chemical processing, and electronics. They are ideal for furnace linings, thermocouple protection, and lab equipment. The high purity and thermal stability suit harsh environments. They perform well in corrosive or high-heat settings.

Can you make custom sizes?
Yes. We produce tubes in various diameters and lengths. Custom specs like wall thickness or surface finish are possible. We adjust based on client needs. Technical drawings or samples help us match exact requirements.

How do you check quality?
We test raw materials first. Advanced processes like isostatic pressing ensure uniformity. Each batch undergoes checks for density, hardness, and dimensions. X-ray or ultrasonic testing finds internal flaws. This guarantees reliable performance.

How to maintain these tubes?
Avoid sudden temperature changes. Prevent mechanical impacts during handling. Clean surfaces regularly to remove debris. Check for cracks or wear over time. Proper storage in dry areas prevents moisture damage. Correct use extends service life.

(Large Diameter 99.7% Al2o3 High Alumina Ceramic Tube Factory )