Introduction to Alumina Ceramics

Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.

Characteristics of Alumina Ceramics

High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.

Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.

Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.

Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.

High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.

Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.

(92%/95% High Wear Resistant Hexagonal Alumina Ceramic Tile)

Specifications of 92%/95% High Wear Resistant Hexagonal Alumina Ceramic Tile

The 92%/ 95% High Use Immune Hexagonal Alumina Porcelain Floor tile is crafted for heavy-duty industrial applications needing durability. The ceramic tile includes 92% or 95% aluminum oxide, ensuring exceptional hardness and resistance to abrasion. Its hexagonal form allows tight interlocking during setup, reducing voids and improving surface area coverage. The product’s firmness reaches 9 on the Mohs scale, making it very efficient against wear from impact, rubbing, and bit disintegration.

These tiles preserve a thickness of 3.6-3.8 g/cm SIX, adding to their structural stability under stress. Their reduced porosity avoids dampness absorption, enhancing long life in damp or corrosive atmospheres. The surface area finish is smooth, lessening rubbing during material flow in devices like chutes, hoppers, or pipes.

The 95% alumina variant offers slightly greater wear resistance contrasted to the 92% version, perfect for extreme conditions such as mining or cement handling. Both qualities endure temperatures as much as 1600 ° C, making certain stability in high-heat setups. Chemical resistance is solid, with compatibility across acidic and alkaline atmospheres.

Basic tile thickness varies from 10mm to 50mm, adjustable for specific equipment or functional demands. Setup approaches consist of glue bonding or mechanical fastening, adapting to steel or concrete surface areas. The hexagonal design decreases setup time by enabling efficient format patterns.

Applications extend industries like power generation, steel manufacturing, and material handling. These ceramic tiles secure devices surface areas from destruction, expanding service life and decreasing upkeep costs. Their lightweight nature contrasted to steel options decreases architectural lots while keeping efficiency.

The tiles are tested for effect strength, ensuring they withstand fracturing under abrupt force. Shade differs from white to off-white, depending upon raw material structure. Customized sizing and shapes are offered for customized jobs. Regular cleaning with water or light solvents maintains surface top quality without harming the ceramic.

Performance metrics consist of a wear price below 0.2 cm FIVE/ 1km in ASTM G65 screening, verifying their dependability. Electrical insulation residential or commercial properties make them appropriate for environments with danger of stimulates or static discharge. Expense effectiveness is achieved with long-lasting use, decreasing replacement regularity.

(92%/95% High Wear Resistant Hexagonal Alumina Ceramic Tile)

Applications of 92%/95% High Wear Resistant Hexagonal Alumina Ceramic Tile

High wear-resistant hexagonal alumina ceramic tiles with 92% or 95% alumina material are extensively used in markets calling for extreme longevity. These tiles are made from high-purity basic materials. They are terminated at heats to create a thick, difficult structure. This makes them perfect for protecting tools revealed to heavy abrasion, influence, or deterioration.

In mining and mineral processing, these tiles line chutes, receptacles, and pipes. They reduce wear caused by sharp products like ores and crushed rock. Their hexagonal form enables limited interlocking. This protects against material from slipping with voids. The floor tiles’ high solidity withstands damaging and gouging. This extends tools life-span and cuts maintenance expenses.

Steel plants and shops use these porcelains in areas with warm, unpleasant conditions. They line blast heaters, cyclones, and burner nozzles. The tiles handle temperature levels up to 1600 ° C without fracturing. Their thermal security prevents bending. This makes certain constant performance in severe atmospheres.

Power generation facilities apply these ceramic tiles to coal handling systems. They shield surfaces in pulverizers, air ducts, and ash conveyors. The tiles’ deterioration resistance battles chain reactions from acidic or alkaline materials. This reduces downtime for repair work.

Cement production relies on these porcelains for crushers, mixers, and kiln feed systems. The floor tiles stand up to consistent rubbing from basic materials and clinker. Their smooth surface area lessens material buildup. This boosts functional performance.

In chemical processing, the ceramic tiles line activators and pipelines managing rough slurries. They avoid contamination and preserve product pureness. The non-reactive nature of alumina guarantees compatibility with aggressive chemicals.

The hexagonal design streamlines installment. It allows flexible arrangement on bent or flat surface areas. Custom-made dimensions and thicknesses are available for certain demands. These tiles are lighter than steel wear plates. This decreases architectural lots while offering exceptional defense.

High alumina web content guarantees reduced porosity. This avoids wetness absorption and microbial growth. The ceramic tiles keep their residential or commercial properties in wet or dry conditions. They are cost-effective over time as a result of marginal replacement demands.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of 92%/95% High Wear Resistant Hexagonal Alumina Ceramic Tile

What are high wear-resistant hexagonal alumina ceramic tiles made of. These tiles consist mainly of aluminum oxide. The raw material gets pressed into a hexagonal shape. High-temperature sintering makes the tiles dense and hard. This process boosts their wear resistance and durability. The hexagonal design allows tight interlocking when installed.

Where can these ceramic tiles be used. They suit heavy-wear industrial environments. Common applications include mining equipment, steel plants, power plants. They protect surfaces in chutes, hoppers, pipelines, and cyclones. The tiles handle abrasive materials like coal, ore, and cement. They also work in machinery exposed to constant friction.

What does 92% or 95% wear resistance mean. The percentage shows reduced material loss compared to standard steel. Lab tests measure wear rates under controlled conditions. A 95% grade loses 95% less mass than mild steel in the same conditions. Higher percentages mean longer service life. This rating ensures reliable performance in harsh settings.

How are these tiles installed. Installation uses adhesive bonding or welding. Adhesives like epoxy glue the tiles to metal surfaces. Welding involves fixing tiles with bolt-on fixtures or embedded metal plates. The method depends on surface type and operational stress. Proper installation prevents gaps and ensures full coverage.

Do the tiles need special maintenance. Maintenance is minimal. Regular inspections check for cracks or loose tiles. Damaged tiles get replaced quickly to avoid exposing underlying surfaces. Cleaning removes buildup that might accelerate wear. No chemical treatments or coatings are required. Their hardness and stability reduce upkeep efforts.

What advantages do these tiles have over other materials. They outperform steel, rubber, and polyurethane in abrasive environments. Their hardness resists scratches and impacts. They tolerate temperatures up to 1,500°C without degrading. Chemical resistance prevents corrosion from acids or alkalis. The hexagonal shape distributes stress evenly. This extends the lifespan of both tiles and equipment.

(92%/95% High Wear Resistant Hexagonal Alumina Ceramic Tile)