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Description
Introduction to Alumina Ceramics
Alumina ceramics are known for their high hardness, wear resistance, corrosion resistance, good electrical insulation and high temperature stability. According to the different alumina content, it can be divided into different grades, such as 95 porcelain, 99 porcelain, etc., among which 99 porcelain refers to ceramic materials with an alumina content of 99%. As the alumina content increases, its mechanical strength and electrical insulation properties will also increase accordingly.
Characteristics of Alumina Ceramics
High Hardness: Alumina ceramics have extremely high hardness, which makes it very wear-resistant and suitable for manufacturing abrasive tools and parts that require wear resistance.
Wear resistance: Due to its high hardness, alumina ceramics show excellent wear resistance and are suitable for manufacturing parts for long-term use.
Corrosion resistance: Alumina ceramics have good resistance to most acids and alkalis, making them widely used in the chemical industry.
Good electrical insulation: As an excellent electrical insulating material, alumina ceramics are widely used in electronic and electrical products.
High temperature stability: Ability to withstand extremely high temperatures without significant physical or chemical changes, which makes it an ideal choice for applications in high temperature environments.
Biocompatibility: In the medical field, certain grades of alumina ceramics are used to make medical devices such as artificial joints due to their good biocompatibility.
( Customization 99% Alumina Ceramic Tube For Furnace Heater)
Specifications of Customization 99% Alumina Ceramic Tube For Furnace Heater
Personalization 99% Alumina Porcelain Tubes for Furnace Heating units supply high-performance options for extreme thermal atmospheres. The product contains 99% aluminum oxide. This ensures superior warm resistance and sturdiness. The tubes run properly in temperature levels up to 1700 ° C. They preserve structural security under prolonged exposure to warm. Thermal shock resistance is solid. Quick temperature modifications cause very little anxiety or splitting.
The ceramic tubes feature low thermal conductivity. Heat loss is reduced throughout heating system operations. Energy performance boosts. Mechanical stamina is high. The tubes stand up to deformation under hefty lots. Put on resistance is exceptional. Lasting usage in rough problems stays trustworthy.
Custom-made measurements and forms are readily available. Inner diameters range from 2mm to 200mm. Lengths prolong as much as 1500mm. Wall surface thickness adjusts based upon application demands. Surface area finishes vary. Smooth or machined structures satisfy particular requirements. Openings, ports, or grooves are added for specialized configurations.
Electrical insulation residential properties are phenomenal. The product prevents present leak in high-voltage atmospheres. Chemical inertness is a key advantage. Acids, antacid, and molten metals do not wear away the tubes. Purity levels decrease contamination risks in sensitive procedures.
Applications include industrial heaters, semiconductor production, and lab devices. Televisions function as heating element sustains, thermocouple protection, and insulation sleeves. Custom creates adjust to vacuum or atmospheric heater systems. Compatibility with gas or electric home heating methods is guaranteed.
Manufacturing follows rigorous high quality criteria. Basic material go through accuracy grinding and mixing. Isostatic pressing makes certain uniform thickness. High-temperature sintering accomplishes ideal firmness. Each batch is checked for dimensional precision and performance. Accreditations meet worldwide commercial needs.
Personalization choices include branding or part numbering. Technical assistance helps with style adjustments. Samples are available for screening. Lead times vary based upon complexity. Bulk orders receive competitive prices. Product packaging utilizes shock-absorbent materials to avoid transportation damage.
( Customization 99% Alumina Ceramic Tube For Furnace Heater)
Applications of Customization 99% Alumina Ceramic Tube For Furnace Heater
Customization 99% alumina ceramic tubes are extensively used in heater heating systems for commercial and laboratory settings. These tubes take care of high temperatures well. They stand up to thermal shock and chemical rust. This makes them reputable in severe home heating atmospheres. Many sectors select these tubes for their longevity and performance.
Furnace heating systems need components that last under continuous heat. Alumina ceramic tubes satisfy this need. They work in temperatures approximately 1650 ° C. Their high pureness guarantees very little contamination. This is vital in procedures like metal warmth therapy or semiconductor manufacturing. Despite constant heating & cooling, televisions stay steady.
Industrial heaters utilize these tubes as heating element sustains. The ceramic material protects electrical energy effectively. This protects against power loss. Personalized sizes and shapes fit details furnace styles. Producers readjust tube measurements to match tools needs. This lowers installation problems. Tubes can likewise be threaded or coated for additional functionality.
Laboratory furnaces gain from alumina tubes. Experiments typically require specific temperature level control. The product’s reduced thermal development maintains measurements exact. Tubes with smooth surfaces stop example contamination. Customized lengths accommodate small laboratory setups. Scientists count on these residential or commercial properties for constant results.
High-temperature kilns use alumina tubes for sintering porcelains or glass. The tubes hold up against repeated heating cycles without breaking down. Their resistance to thaw metals or salts includes flexibility. Custom opening patterns or end setups boost heat distribution. This guarantees uniform handling of products.
Chemical production calls for products that withstand extreme reactions. Alumina tubes endure acids and alkalis. They act as safety sheaths for thermocouples or heating elements. Personalized thickness alternatives enhance sturdiness in corrosive atmospheres. This expands the life expectancy of heater components.
The electrical insulation of alumina protects against brief circuits in heating systems. Customized electrical feedthroughs incorporate effortlessly with existing setups. This simplifies upkeep. Power performance boosts due to minimized heat loss.
Customization 99% alumina ceramic tubes adjust to varied furnace applications. Their mechanical stamina and thermal properties make them a functional choice. Industries worth their ability to lower downtime and operational expenses.
Company Introduction
Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.
Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)
Payment Methods
T/T, Western Union, Paypal, Credit Card etc.
Shipment Methods
By air, by sea, by express, as customers request.
5 FAQs of Customization 99% Alumina Ceramic Tube For Furnace Heater
1. What temperature can the 99% alumina ceramic tube handle?
The 99% alumina ceramic tube withstands temperatures up to 1600°C. It works well in furnace heaters needing high heat. The material resists thermal shock. It stays stable during rapid heating or cooling. This makes it reliable for industrial applications.
2. Can the tube’s size and shape be customized?
Yes. The tube’s dimensions and shape are customizable. Common requests include specific lengths, diameters, or wall thicknesses. Holes or slots are added for wiring or sensors. Provide exact measurements. The manufacturer adjusts designs to fit your furnace setup.
3. Why choose alumina ceramic over other materials?
Alumina ceramic resists corrosion and wear. Metals or plastics degrade faster under extreme heat. Alumina lasts longer. It insulates electricity. This prevents energy loss. The material stays strong in harsh environments. Maintenance costs drop over time.
4. How do I install and maintain the ceramic tube?
Handle the tube carefully. Alumina ceramic is brittle. Avoid impacts during installation. Align it properly in the furnace. Check for cracks or wear regularly. Clean it with non-abrasive tools. Replace it if damage affects performance.
5. What is the production lead time?
Lead time depends on customization. Standard tubes ship in 1-2 weeks. Complex designs take longer. Confirm details early. Rush orders are possible. Communicate deadlines with the supplier. Delays are rare but plan ahead for critical projects.
( Customization 99% Alumina Ceramic Tube For Furnace Heater)
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