Introduction to Quartz Ceramic Products

Quartz ceramic, also known as fused quartz ceramic or pure silicon ceramic, is an advanced ceramic material made of pure silicon dioxide (SiO₂). It is made by melting high-purity quartz sand at high temperature and then cooling and solidifying it. It has unique physical and chemical properties, making it an ideal choice for many high-tech applications. Quartz ceramic products are widely used in semiconductor manufacturing, optics, electronics, chemical industry and high-temperature industries.

Characteristics and advantages of quartz ceramics

Extremely high thermal stability: Quartz ceramics can remain stable under extreme temperature conditions. They are not only resistant to high temperatures, but also show excellent thermal shock resistance in rapid temperature changes.

Low thermal expansion coefficient: Due to its low thermal expansion coefficient, quartz ceramics have good dimensional stability when the temperature changes and are not easy to deform or crack.

Excellent electrical insulation: Provides excellent electrical insulation performance and is suitable for applications requiring high voltage isolation.

High transparency: It has good light transmittance in a wide band from ultraviolet to infrared, and is particularly suitable for applications such as optical windows and lenses.

Chemical stability: Excellent resistance to most acids, alkalis and other corrosive substances, and almost unaffected by other chemicals except hydrofluoric acid and phosphoric acid.

Mechanical strength: Although quartz ceramic is not as hard as some other types of ceramics, it still has enough mechanical strength to meet the needs of many application scenarios.

High UV transmittance: It has high transmittance in the ultraviolet region, which makes it very useful in UV curing equipment and UV spectrometers.

(Custom Quartz Ceramic Crucible Boat Optical Fused Silica Glass Quartz Crucible Boat)

Specifications of Custom Quartz Ceramic Crucible Boat Optical Fused Silica Glass Quartz Crucible Boat

Custom Quartz Porcelain Crucible Boats made from optical integrated silica glass provide high-performance services for demanding high-temperature applications. These crucible watercrafts are developed to withstand severe thermal problems while maintaining structural stability. The primary material is high-purity merged silica glass integrated with quartz ceramic, ensuring phenomenal resistance to heat, deterioration, and thermal shock.

The maximum functioning temperature gets to 1700 ° C, making these crucibles ideal for procedures like semiconductor manufacturing, metal melting, and chemical evaluation. The product structure guarantees very little thermal expansion, reducing the danger of cracking under fast temperature adjustments. Chemical resistance covers acids, alkalis, and natural solvents, making certain durability in hostile environments.

Standard dimensions include sizes from 50mm to 500mm and sizes from 10mm to 150mm. Personalized sizes are available to meet details needs. Wall thickness ranges 2mm and 10mm, stabilizing toughness and thermal efficiency. Surface area coatings range from brightened to unpolished alternatives. Polished surfaces reduce sample adhesion and contamination, perfect for high-purity applications.

These crucible boats feature precise dimensional tolerances, making sure compatibility with industrial heaters and research laboratory equipment. The design consists of smooth edges and consistent walls to advertise constant warmth distribution. Optional attributes consist of pre-drilled openings, customized forms, and enhanced corners for enhanced toughness.

Optical integrated silica glass makes sure openness in visible and ultraviolet ranges, valuable for checking processes without direct contact. The product’s low thermal conductivity boosts energy effectiveness by decreasing heat loss. High electric insulation properties stop undesirable current leak in electronic applications.

Applications cover semiconductor handling, photovoltaic cell production, metallurgy, and analytical chemistry. Individuals take advantage of extensive service life due to the material’s resistance to devitrification and chemical destruction. Managing preventative measures consist of avoiding mechanical effect and unexpected temperature level shifts above 1000 ° C to avoid anxiety cracks.

Modification options suit one-of-a-kind job demands, including non-standard geometries, surface coverings, and branding marks. Mass orders receive customized rates and manufacturing timelines. Quality control includes strenuous screening for thermal stability, dimensional precision, and chemical pureness.

Material purity goes beyond 99.99% SiO2, guaranteeing minimal contamination in sensitive procedures. Packaging makes use of shock-absorbent materials to stop damage throughout transit. These crucible watercrafts abide by worldwide requirements for lab and industrial tools.

(Custom Quartz Ceramic Crucible Boat Optical Fused Silica Glass Quartz Crucible Boat)

Applications of Custom Quartz Ceramic Crucible Boat Optical Fused Silica Glass Quartz Crucible Boat

Custom quartz ceramic crucible watercrafts made from optical integrated silica glass offer crucial functions across numerous high-temperature commercial procedures. These crucibles deal with severe heat, keeping structural stability in environments rising to 1700 ° C. Their main use depends on semiconductor production. They hold and transfer liquified materials throughout silicon wafer manufacturing. Their high purity makes sure no contamination, critical for preserving the electrical buildings of semiconductors.

In solar cell construction, these crucibles are essential for melting and forming silicon ingots. The product’s transparency enables precise tracking of melting stages. Thermal shock resistance stops cracking when temperatures vary quickly. This toughness decreases downtime and replacement prices in assembly line.

Metallurgical markets depend on these crucibles for melting and refining rare-earth elements like gold and platinum. The chemical inertness of integrated silica guarantees no reactions occur between the crucible and molten steels. This preserves worldly high quality and lessens waste. Laboratories use these crucibles for analytical procedures calling for high-temperature security. They are optimal for ash testing, chemical evaluation, and synthetic crystal development.

Personalized styles cater to particular needs. Variants in size, form, and thickness suit different furnace arrangements or speculative needs. Accuracy engineering ensures regular wall thickness, advertising even heat circulation. Smooth surface finishes stop material attachment, streamlining cleaning and reuse.

Optical fused silica glass uses exceptional UV resistance contrasted to typical quartz. This makes the crucibles ideal for applications including intense light direct exposure, such as UV curing procedures. The reduced thermal growth coefficient makes sure dimensional stability under quick home heating or cooling down cycles.

These crucibles meet strict sector standards for purity and efficiency. They are made making use of innovative processing methods to eliminate pollutants. Lengthy life span and marginal upkeep make them cost-effective solutions for requiring settings. Customized quartz ceramic crucible boats continue to be vital devices in industries prioritizing precision, integrity, and effectiveness.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Custom Quartz Ceramic Crucible Boat Optical Fused Silica Glass Quartz Crucible Boat

Custom Quartz Ceramic Crucible Boat Optical Fused Silica Glass Quartz Crucible Boat FAQs

1. What is the difference between quartz ceramic and fused silica glass crucible boats?
Quartz ceramic crucible boats are made from high-purity quartz powder. They are sintered for strength. Fused silica glass crucible boats are melted at high temperatures. This makes them highly transparent. Quartz ceramic handles thermal shock better. Fused silica offers higher chemical purity. The choice depends on the application.

2. What temperature can these crucible boats withstand?
Quartz ceramic crucible boats typically resist up to 1,300°C. Fused silica glass versions handle up to 1,200°C. Exact limits depend on thickness and design. Sudden temperature changes reduce performance. Follow manufacturer guidelines for safety.

3. Can these crucible boats be customized?
Yes. Custom sizes and shapes are available. Specifications like wall thickness or coating layers can be adjusted. Provide details about your process. This ensures the design meets your needs. Custom orders may take longer.

4. How do I clean and maintain a quartz crucible boat?
Avoid abrasive cleaners. Use diluted hydrochloric acid or distilled water. Soak to remove residues. Dry completely before reuse. Handle with gloves. Store in a dry place. Regular cleaning prevents contamination.

5. What signs show a crucible boat needs replacement?
Cracks or chips mean immediate replacement. Discoloration suggests chemical degradation. Warping indicates thermal stress. Reduced heating efficiency is a warning. Using damaged boats risks sample loss. Check regularly for defects.

(Custom Quartz Ceramic Crucible Boat Optical Fused Silica Glass Quartz Crucible Boat)