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Description
Introduction to Quartz Ceramic Products
Quartz ceramic, also known as fused quartz ceramic or pure silicon ceramic, is an advanced ceramic material made of pure silicon dioxide (SiO₂). It is made by melting high-purity quartz sand at high temperature and then cooling and solidifying it. It has unique physical and chemical properties, making it an ideal choice for many high-tech applications. Quartz ceramic products are widely used in semiconductor manufacturing, optics, electronics, chemical industry and high-temperature industries.
Characteristics and advantages of quartz ceramics
Extremely high thermal stability: Quartz ceramics can remain stable under extreme temperature conditions. They are not only resistant to high temperatures, but also show excellent thermal shock resistance in rapid temperature changes.
Low thermal expansion coefficient: Due to its low thermal expansion coefficient, quartz ceramics have good dimensional stability when the temperature changes and are not easy to deform or crack.
Excellent electrical insulation: Provides excellent electrical insulation performance and is suitable for applications requiring high voltage isolation.
High transparency: It has good light transmittance in a wide band from ultraviolet to infrared, and is particularly suitable for applications such as optical windows and lenses.
Chemical stability: Excellent resistance to most acids, alkalis and other corrosive substances, and almost unaffected by other chemicals except hydrofluoric acid and phosphoric acid.
Mechanical strength: Although quartz ceramic is not as hard as some other types of ceramics, it still has enough mechanical strength to meet the needs of many application scenarios.
High UV transmittance: It has high transmittance in the ultraviolet region, which makes it very useful in UV curing equipment and UV spectrometers.
(High Quality Quartz Crumb Quartz Sand Quartz Chips for Glass Ceramic Production)
Specifications of High Quality Quartz Crumb Quartz Sand Quartz Chips for Glass Ceramic Production
Top notch quartz crumb, quartz sand, and quartz chips are important products for glass and ceramic production. These products fulfill rigorous industry criteria for purity, particle dimension, and chemical stability. The quartz has over 99.5% silicon dioxide (SiO2), making certain marginal pollutants. Iron oxide (Fe2O3) degrees stay below 0.01%, minimizing staining risks in ended up products. Light weight aluminum oxide (Al2O3) content stays under 0.3%, keeping thermal and chemical resistance.
Fragment dimension arrays differ to match different applications. Quartz crumb can be found in 0.1-1.0 mm granules. Quartz sand provides 0.5-2.5 mm grains. Quartz chips supply 0.5-3.0 mm pieces. Uniform sizing makes sure constant melting and bonding throughout production. Moisture material stays listed below 0.5% to stop flaws in glass or ceramics.
Processing includes sophisticated squashing, grinding, and cleaning strategies. Raw quartz undertakes high-temperature calcination to get rid of organic residues. Magnetic separation eliminates metal contaminations. Acid washing additional detoxifies the material. This leads to a chemically inert item resistant to thermal shock and deterioration.
These products work well in float glass, container glass, and specialty glass production. They boost transparency and toughness in final products. Ceramic producers use them to improve solidity and warmth resistance in floor tiles, sanitaryware, and insulators. The reduced development coefficient of quartz guarantees dimensional security under high temperatures.
Packaging makes use of durable, moisture-proof polypropylene bags. Requirement dimensions include 25 kg bags or 1-ton mass sacks. Personalized product packaging is offered for large orders. Storage space needs completely dry, trendy settings to protect high quality.
Quality control consists of X-ray fluorescence (XRF) screening for chemical make-up. Filter analysis guarantees precise fragment distribution. Routine audits make sure compliance with ISO 9001 and industry-specific accreditations. Samples are attended to client screening before bulk orders.
The quartz is sourced from premium down payments to assure consistency. Manufacturing facilities comply with eco-friendly techniques to decrease environmental influence. Technical support is offered to assist clients enhance material usage for particular applications.
(High Quality Quartz Crumb Quartz Sand Quartz Chips for Glass Ceramic Production)
Applications of High Quality Quartz Crumb Quartz Sand Quartz Chips for Glass Ceramic Production
Top quality quartz crumb, quartz sand, and quartz chips play crucial functions in glass and ceramic manufacturing. These products supply the essential residential properties for developing resilient, high-performance items. Their purity, consistency, and physical qualities make them excellent for commercial applications.
In glass production, quartz sand is a primary resources. It contains high levels of silica, which guarantees openness and strength in the final product. Quartz sand melts uniformly at high temperatures, developing a stable glass matrix. This is crucial for creating flat glass used in home windows, mirrors, and solar panels. Quartz crumbs and chips are contributed to specialized glass mixes. They enhance thermal resistance in things like lab glass wares and optical lenses. Consistent fragment size in these products prevents problems throughout melting, improving item top quality.
Ceramic manufacturing counts on quartz for structural stability. Quartz sand acts as a filler in ceramic bodies. It decreases shrinkage throughout shooting and boosts resistance to thermal expansion. This is essential for ceramic tiles, sanitaryware, and tableware. Quartz chips reinforce ceramic matrices, enhancing resilience. In advanced ceramics, such as those used in electronic devices or aerospace, high-purity quartz makes sure marginal contaminations. This ensures reliability in high-stress environments.
Making use of high-grade quartz basic materials uses several benefits. High silica web content (over 99%) reduces undesirable responses during processing. Regulated fragment dimension circulation allows specific combining with various other parts. This leads to consistent melting or sintering, reducing power waste. Quartz’s chemical inertness prevents contamination, maintaining product stability. Its resistance to severe temperatures and deterioration extends the life expectancy of glass and ceramic goods.
One more key application is in fused quartz items. These need ultra-pure quartz sand to attain remarkable clarity and thermal shock resistance. Merged quartz is made use of in semiconductor production, illumination, and high-temperature optics. Quartz chips are likewise essential in refractory products. They supply stability in kiln cellular linings and crucibles, withstanding duplicated heating cycles without destruction.
Producers prioritize sourcing quartz products with reduced iron and trace element material. This prevents staining and weak point in completed products. Strict quality control during handling ensures consistency across batches. Appropriately rated quartz bits maximize production effectiveness, reduce waste, and lower prices.
The need for top notch quartz in glass and ceramic industries remains to expand. Advances in refining innovation boost product efficiency, conference more stringent market standards. Trustworthy quartz distributors guarantee steady supply chains, sustaining development in item advancement.
Company Introduction
Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.
Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)
Payment Methods
T/T, Western Union, Paypal, Credit Card etc.
Shipment Methods
By air, by sea, by express, as customers request.
5 FAQs of High Quality Quartz Crumb Quartz Sand Quartz Chips for Glass Ceramic Production
High Quality Quartz Crumb Quartz Sand Quartz Chips for Glass Ceramic Production – FAQs
What are quartz crumb, sand, and chips made of?
These products come from natural quartz rock. The rock is crushed, washed, and sorted into different sizes. Quartz crumb has small particles, sand has medium grains, chips have larger pieces. All types are high in silica, usually over 99%. This makes them strong and resistant to heat and chemicals.
Why is high purity important for glass and ceramic production?
Impurities like iron or aluminum can weaken the final product. They might cause bubbles, cracks, or color changes. High-purity quartz melts evenly, creates strong glass or ceramics, and reduces defects. Factories avoid extra costs from reworking flawed items.
What advantages do these quartz materials have over alternatives?
Quartz works better than cheaper materials like limestone or feldspar. It handles extreme heat without breaking down. It doesn’t react with other chemicals in furnaces. The uniform size of grains ensures consistent melting. This improves production speed and product quality.
How does particle size affect glass or ceramic manufacturing?
Smaller particles melt faster, saving energy. Larger chips add strength to thick ceramics. Factories pick sizes based on their equipment and product needs. Consistent sizing prevents uneven melting or weak spots. Custom sizes are available to match specific machines.
What packaging and storage methods are recommended?
Quartz materials are packed in thick, sealed bags to block moisture. Storing them in dry, covered areas prevents contamination. Avoid stacking bags too high to keep grains from crushing. Proper storage ensures the quartz stays clean and ready for use.
(High Quality Quartz Crumb Quartz Sand Quartz Chips for Glass Ceramic Production)
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