Overview of Zirconium Dioxide Ceramics

Zirconium Dioxide Ceramics, known for their toughness and ability to withstand extreme temperatures, are widely used in medical, automotive, and industrial applications due to their unique properties.

Features of Zirconium Dioxide Ceramics

Exceptional fracture toughness

High thermal expansion

Excellent resistance to wear and corrosion

Biocompatibility for medical implants

(Custom Size High Precision ZrO2 Zirconia Ceramic Piston/ Bushing / Sleeve / Pipe /zirconia Tube)

Specifications of Custom Size High Precision ZrO2 Zirconia Ceramic Piston/ Bushing / Sleeve / Pipe /zirconia Tube

Custom Size High Precision ZrO2 Zirconia Ceramic Piston, Bushing, Sleeve, Pipe, and Tube products are designed for industrial applications requiring durability and exact dimensions. The material used is zirconium dioxide (ZrO2), known for high hardness, wear resistance, and thermal stability. These components work well in extreme conditions, including high temperatures and corrosive environments.

The zirconia ceramic material has a Vickers hardness above 1200 HV, ensuring long-term performance under heavy friction. Its fracture toughness exceeds 8 MPa·m¹/², reducing breakage risks during operation. The thermal expansion coefficient is low, minimizing size changes under temperature shifts up to 1500°C. The material resists acids, alkalis, and oxidation, making it suitable for chemical processing equipment.

Custom sizing options cover diameters from 1 mm to 300 mm and lengths up to 500 mm. Tolerances are tight, typically within ±0.01 mm, ensuring precise fits in machinery. Surface finishes achieve Ra ≤0.2 µm, reducing friction and wear. Components are available in shapes like cylinders, tubes, or complex geometries, with options for internal threads, grooves, or holes.

These parts are used in industries like automotive, aerospace, medical devices, and semiconductor manufacturing. Common applications include pump seals, valve components, bearing sleeves, and precision guides. The non-magnetic and electrically insulating properties of zirconia make it ideal for electronics and medical tools requiring MRI compatibility.

Production uses advanced sintering and machining technologies. Isostatic pressing ensures uniform density in raw materials. CNC grinding achieves final dimensions with high accuracy. Each batch undergoes quality checks for density, hardness, and dimensional accuracy. Certifications like ISO 9001 guarantee consistency.

Custom orders require specifications such as drawings, quantities, and application details. Lead times vary by complexity, with standard sizes shipping in 2-3 weeks. Prototype services are available for testing before mass production. Packaging uses anti-static materials to prevent damage during transit.

The zirconia components outperform metals and plastics in lifespan and reliability. They require minimal maintenance, lowering operational costs. Compatibility with food-grade and medical standards expands their use in sensitive environments. Technical support assists with material selection and design optimization.

(Custom Size High Precision ZrO2 Zirconia Ceramic Piston/ Bushing / Sleeve / Pipe /zirconia Tube)

Applications of Custom Size High Precision ZrO2 Zirconia Ceramic Piston/ Bushing / Sleeve / Pipe /zirconia Tube

Custom size high precision ZrO2 zirconia ceramic pistons, bushings, sleeves, pipes, and tubes serve critical roles across industries. These components excel in environments demanding durability, heat resistance, and chemical stability. ZrO2 zirconia ceramic stands out for its high mechanical strength, low thermal conductivity, and resistance to wear and corrosion. These properties make it ideal for applications requiring precision and reliability.

In industrial machinery, zirconia ceramic pistons and bushings enhance performance in high-stress systems. They reduce friction in hydraulic pumps, compressors, and engines. This minimizes wear, extending equipment lifespan. Their ability to withstand extreme temperatures prevents deformation, ensuring consistent operation.

Medical devices benefit from zirconia’s biocompatibility. Surgical tools, dental implants, and prosthetic joints use zirconia sleeves and tubes. The material resists bodily fluids and sterilization processes. This ensures safety and longevity in sensitive medical applications.

The automotive sector relies on zirconia components for fuel injection systems and sensors. Zirconia’s thermal stability maintains accuracy in high-temperature engine environments. Its electrical insulation properties prevent signal interference, improving vehicle efficiency.

Electronics manufacturing uses zirconia pipes and tubes in semiconductor production. The material’s resistance to chemical reactions protects delicate components during etching and deposition. Its smooth surface finish prevents contamination, critical for microchip quality.

Chemical processing plants employ zirconia bushings and sleeves in pumps handling corrosive fluids. The material’s inertness avoids reactions with acids, alkalis, and solvents. This reduces downtime for part replacements and maintenance.

Custom sizing ensures these components fit exact specifications. Precision machining allows tight tolerances for specialized equipment. Engineers choose zirconia ceramic for its adaptability to challenging operational demands. The combination of strength, thermal resistance, and chemical inertness makes it a preferred material for high-performance applications.

Company Introduction

Advanced Ceramics founded on October 17, 2014, is a high-tech enterprise committed to the research and development, production, processing, sales and technical services of ceramic relative materials and products.. Since its establishment in 2014, the company has been committed to providing customers with the best products and services, and has become a leader in the industry through continuous technological innovation and strict quality management.

Our products includes but not limited to Silicon carbide ceramic products, Boron Carbide Ceramic Products, Boron Nitride Ceramic Products, Silicon Carbide Ceramic Products, Silicon Nitride Ceramic Products, Zirconium Dioxide Ceramic Products, Quartz Products, etc. Please feel free to contact us.(nanotrun@yahoo.com)

Payment Methods

T/T, Western Union, Paypal, Credit Card etc.

Shipment Methods

By air, by sea, by express, as customers request.

5 FAQs of Custom Size High Precision ZrO2 Zirconia Ceramic Piston/ Bushing / Sleeve / Pipe /zirconia Tube

What is ZrO2 zirconia ceramic used for?
ZrO2 zirconia ceramic is used in parts like pistons, bushings, sleeves, and tubes. It works well in high-wear, high-temperature, and corrosive environments. Its hardness and stability make it suitable for machinery, medical devices, and industrial tools.

Why pick zirconia over metals or plastics?
Zirconia is harder than steel and resists wear better. It doesn’t rust or react with chemicals. It handles heat up to 800°C, which plastics can’t. It lasts longer in tough conditions, reducing replacement costs.

Can you make custom sizes?
Yes. Custom sizes are possible. Dimensions like inner diameter, outer diameter, and length are tailored to exact needs. Precision machining ensures tight tolerances, often within ±0.01mm. This fits specific applications without extra adjustments.

How precise are these parts?
High-precision machining achieves micron-level accuracy. Surface finishes are smooth, reducing friction. Quality checks with tools like CMMs confirm measurements match specs. Consistency is critical for parts inequipment.

What industries use these components?
Medical, automotive, aerospace, and chemical industries rely on zirconia parts. They work in pumps, valves, bearings, and cutting tools. Their electrical insulation suits semiconductor manufacturing. Heat resistance makes them ideal for furnace or engine parts.

Does zirconia crack under pressure?
Zirconia is tough due to its transformation toughening property. It resists cracking under high stress. Its flexural strength exceeds 1000MPa, outperforming many ceramics. Proper design and machining prevent weak points.

(Custom Size High Precision ZrO2 Zirconia Ceramic Piston/ Bushing / Sleeve / Pipe /zirconia Tube)